Yuzhen Furniture advanced manufacturing equipment

Overview

What advanced manufacturing equipment does Yuzhen Furniture use to produce school furniture that meets international standards?

Fully automatic laser tube cutting machine

Han's Laser is a leading laser equipment manufacturer in China. Its fully automatic laser tube cutting machine is widely used in the field of metal tube processing, especially in industries such as furniture manufacturing, automotive parts, building steel structures, and hardware products.

Laser cutting system

Laser type: Fiber laser (IPG or raycus), power range 500W-12kW, suitable for different materials (carbon steel, stainless steel, aluminum alloy, copper tube, etc.).

Automated Control System

CNC System: HANS-CUT system independently developed by Han's Laser, supporting 3D pipe cutting programming and compatible with software such as AutoCAD and SolidWorks.

Mechanical structure and automation

High rigidity bed: Adopts cast iron/welded steel structure to ensure high-speed cutting stability. Automatic loading and unloading: Optional rack-type feeding or robotic arm automatic gripping, supporting continuous processing of 6m/12m long pipes. Chuck clamping: Servo motor driven, 360° infinite rotation, adaptable to round, square, and irregularly shaped pipe cutting.

Fully automatic laser plate cutting machine

The Han's fully automatic laser cutting machine is a high-efficiency, high-precision industrial cutting equipment that uses a computer numerical control (CNC) system to control the movement of the laser beam, achieving rapid cutting of sheet materials. High-precision cutting: The laser focusing spot is extremely small (down to below 0.1mm), resulting in a smooth, burr-free cut, suitable for machining complex shapes and precision parts. Repeatability is typically ±0.05mm, meeting high industrial standards. High degree of automation: Equipped with an automatic loading and unloading system, automatic focusing, and board material recognition (vision system), reducing manual intervention. Supports integration with MES/ERP systems to achieve intelligent production management. High efficiency and energy saving: Fast cutting speed (e.g., up to 1.5m/min for 20mm carbon steel), high laser energy utilization (fiber laser electro-optical conversion efficiency of approximately 30%). Supports multi-station alternating processing, improving equipment utilization. Multifunctionality: Cutting is compatible with different thicknesses (e.g., fiber laser cutting of carbon steel up to 30mm). Supports extended functions such as drilling, engraving, and welding.

High-speed automatic pipe bending machine

High-speed automatic tube bending machines are highly efficient automated equipment specifically designed for the metal furniture manufacturing industry. They are used to bend various metal tubes to produce tubes that meet design requirements and are widely used in the production of metal furniture such as chairs, tables, and bed frames. High speed ​​and high efficiency: High-speed automatic pipe bending machines can complete a large number of pipe bending processes in a short time, performing bending operations continuously and reducing manual intervention and downtime. With a sufficient supply of pipes, the pipe bending machine can operate continuously to meet the needs of large-scale production. High Machining Precision: Through an advanced control system, parameters such as bending angle, bending radius. And feeding length are precisely controlled, with errors kept within an extremely small range. Bending angle error can be controlled within ±0.5°, and feeding length error within ±0.1mm. Ensuring high dimensional accuracy of the machined fittings and meeting the assembly requirements of metal furniture. High flexibility: It can process various complex shapes of bent pipes, such as multi-segment bends and spatial bends. In metal furniture design, special shaped pipe fittings are often needed to enhance the aesthetics and functionality of the furniture. High-speed automatic pipe bending machines can easily process these complex shapes.

Fully automatic bending machine

Racos is a domestic high-end bending machine brand. Its automatic bending machines are characterized by high rigidity structure, intelligent compensation technology and modular automation. Making them particularly suitable for processing needs in fields such as precision sheet metal, elevator manufacturing and new energy battery boxes.

Intelligent Bending Control System

Dual system compatibility: Optional German Delem DA-69T or domestic HNC (Huazhong CNC) system, supporting 3D simulation bending path planning. Ultra-stable mechanical structure: Integral welded steel plate frame: 40% increase in resistance to eccentric loads (compared to traditional cast iron frames). Dual-cylinder synchronous control: Hydraulic servo drive, synchronization accuracy ±0.005mm. Modular automation options: Automatic feeding/turning/stacking (maximum load 20kg) Linked to the MES system for automatic mold CCD camera positioning of sheet metal edges (accuracy ±0.05mm).

Servo CNC bending machine

Racos servo CNC bending machines are intelligent equipment designed for high-precision, high-efficiency bending of metal sheets. They employ servo motor drive, CNC system control, and a combination of hydraulic and electric technologies, and are widely used in sheet metal processing and other fields. With high precision, high efficiency, and low energy consumption as their core advantages, they are suitable for industries with high bending quality requirements. Servo Drive System: A high-precision servo motor is used to drive the slider movement, replacing the traditional hydraulic valve control system, to achieve precise control of the slider position, speed, and pressure. High-precision bending: Servo motor closed-loop control, slider positioning accuracy ±0.01mm, high consistency in repeated bending. Fast Response: The slider movement speed can reach 200mm/s, increasing idle speed by 50% and improving production efficiency. Intelligent Operation: The CNC system supports offline programming, automatic compensation, and remote monitoring, reducing manual intervention.

Panasonic robotic automated welding

The Panasonic T-1400 automated welding equipment is a high-performance welding robot launched by Panasonic, designed to provide efficient, precise, and stable welding solutions for the industrial manufacturing sector. High-efficiency welding: With high movement speed and acceleration, the equipment can run continuously for 24 hours without rest, further improving production efficiency. High-precision welding: The robot's motion accuracy can reach within +0.1mm, enabling precise control of the welding trajectory and welding position. High flexibility: Supports multiple welding processes, such as MIG/MAG welding, TIG welding, spot welding, etc., and can be switched according to different welding needs. High Reliability and Stability: Panasonic equipment uses high-quality components and materials, ensuring high reliability and stability. The robot's mechanical parts undergo rigorous quality testing and durability testing, enabling long-term stable operation in harsh working environments.

Advanced automatic sandblasting equipment

Automatic sandblasting machines are automated equipment used for surface treatment of metal furniture. They use high-speed jets of sand particles (such as steel shot, glass beads, etc.) to impact and cut the metal surface, achieving the purposes of cleaning, rust removal, deburring, and increasing surface roughness, thereby improving the appearance quality and coating adhesion of metal furniture. High efficiency and automation: The equipment adopts a PLC control system, which can realize full automation of processes such as automatic feeding, sand making, dust removal, and unloading, reducing manual intervention and improving production efficiency. Precise control: Variable Frequency Speed ​​Regulation: The moving speed of the sandblasting gun and the sandblasting pressure can be adjusted via a frequency converter to adapt to metal furniture of different materials and shapes. Environmental protection and energy saving: Dust recovery system: adopts pulse bag dust collector or cyclone separator to effectively collect dust generated during sandblasting and reduce environmental pollution.

Fully automated spraying production line

Fully automatic spraying equipment is an advanced production line specifically designed for automated spraying of metal furniture. It integrates multiple technologies, including mechanical and electrical automation control, paint delivery, and atomization, aiming to achieve efficient, precise, and consistent spraying results, resulting in high-quality production. High-efficiency production: Fully automatic spraying equipment enables continuous, uninterrupted spraying operations, significantly increasing spraying speed and shortening the production cycle. Stable spraying quality: Precise control systems and spraying parameter settings ensure uniform coating distribution on the workpiece surface, avoiding uneven coating thickness and improving appearance quality and corrosion resistance. High adaptability: By adjusting the conveying and spraying systems, the equipment can adapt to the spraying needs of metal furniture workpieces of different shapes, sizes, and structures, exhibiting strong versatility and flexibility. High level of intelligence: The advanced equipment is equipped with sensors and detection devices that can detect the workpiece's position, shape, and surface quality in real time. Based on the detection results, it automatically adjusts the spraying parameters and trajectory to ensure the stability and consistency of the spraying quality.

Automated injection molding machine

Donghua machinery is one of china's leading injection molding machine manufacturers, specializing in precision injection molding and automated production solutions. Its automated injection molding machines are known for their high stability, energy efficiency, and intelligent control.