Yuzhen furniture manufacturing process
Yuzhen furniture boasts advanced manufacturing equipment and professional production lines.
Each component undergoes rigorous standardized design and manufacturing to ensure that every product meets the required standards.
Advanced production process demonstration
Cutting process: Laser tube/plate cutting
High-precision cutting: The laser focusing spot is extremely small (down to below 0.1mm), resulting in a smooth, burr-free cut, suitable for processing complex shapes and precision parts.
Repeatability is typically ±0.05mm, meeting high industrial standards.
Automatic loading and unloading: Optional rack-type feeding or robotic arm automatic gripping, supporting continuous processing of 6m/12m long pipes.
Chuck clamping: Servo motor driven, 360° infinite rotation, adaptable to cutting round, square, and irregularly shaped pipes.
Pipe bending process: High-speed automatic pipe bending
High-precision machining: The CNC control system can precisely control parameters such as bending angle, bending radius, and feeding length with minimal error.
The bending angle error can be controlled within +0.5°, and the feeding length error can be controlled within +0.1mm,
ensuring high dimensional accuracy of the machined fittings and meeting the high-quality requirements of metal furniture assembly.
Bending process: Fully automatic bending
Ultra-stable mechanical structure: HNC (Huazhong Numerical Control) system, supporting 3D simulation bending path planning,
dual-cylinder synchronous control hydraulic drive with synchronization accuracy of +0.005mm, and CCD camera positioning of sheet metal edge (accuracy ±0.05mm).
Welding process: Robotic automated welding
High-precision welding: The robot’s motion accuracy can reach within +0.1mm, enabling precise control of the welding trajectory and position.
Supports multiple welding processes: such as MIG/MAG welding, TIG welding, spot welding, etc.,
which can be switched according to different welding requirements.
Coating process: Fully automated spraying
Stable coating quality: Precise control system and coating parameter settings ensure uniform coating distribution on the workpiece surface,
avoiding uneven coating thickness and improving appearance quality and corrosion resistance.
Automated control: The automated control system manages multiple technologies, including coating delivery and atomization,
achieving efficient, precise, and consistent coating results, resulting in high-quality production.
Injection molding process: Precision injection molding
High precision and consistency: Dynamic adjustment of injection molding parameters (such as pressure, temperature, and speed) via the Donghua IPACS system achieves millimeter-level precision control,
with product dimensional fluctuations below +0.02mm, meeting the demands of high-precision injection molding.
Quick mold change and debugging: Supports cloud storage of mold parameters;
automatic retrieval of process packages after mold change reduces debugging time by more than 50%, suitable for diversified and rapid production.
For more information: info@yuzhenfurniture.com
Phone: +86 19868009784 (WhatsApp)